Showing posts with label JS 65. Show all posts
Showing posts with label JS 65. Show all posts

maiden voyages, transmissions, startes, clutches, nubs

10:13 AM Add Comment
This is an amazing pic of Herb Glass with his new 36 knucklehead that he special ordered in 35 with a 33 paint job on the tank. My friend RL from South Carolina posted this pic on the AMCA facebook page. If you guys have facebook, you should go join that group. there are over 1500 amazing pics on there. It is a nice place with free exchange of thoughts and information with out any attitude or politics
Wayne's 46 is operational and mobile. We have been tweaking it and putting in break in miles on it today. I have not ridden it yet, I will take it out for a spin tomorrow. When we finish a bike, my dad takes them for test rides, comes back with a list of adjustments, we make adjustments, then do the cycle all over again. I like to wait to ride them until after my dad or somebody else runs out of suggestions, then I can ride them with a fresh perspective and ear. There usually are only half a dozen things to work on if that.
Here is a cool pic of the riveted plates for a 38 to 40 4 bolt clutch. I cleaned these nice original plates up for Jim's 38. They are primo. This is the clutch set up that you want to use if you are running a 4 bolt clutch in your bike. the earlier bikes had just steel, fiber, steel fiber etc. and they would gaul up and get sticky.
Here is the primary all buttoned up and ready for service. I am waiting on some rear fender clamps to get painted black before I mount the rear fender.
We are working on a batch of transmissions, there are two 55s, a 37, 38, and a 47.
I got the starter for Jason's 65 all cleaned up and ready to go. I am waiting on a boot for the solenoid, then I can button up the primaries and start on the exhaust!
Here is a picture of my dad teaching dan how to co ax in a hole for the main drive gear race. A couple of the transmissions that we are working on had been run with the races loose in the case, so we had to bore them out for oversize races. When the cases were cut originally, the counter bores for the seals were concentric with the hole that the race goes in, so you can usually pick the bore up off of one of those dimensions, if they are shot, then you have to get a long finger for the indicator and dial in off of the hole that the bearing sleeve presses into.
This is the 38 case for my dad's bobber. it is pretty mint. check out the early drain plug, lack of date code and mintness of the castings.
whoa.
Here is a cast iron nub that one of our friends in michigan made. we are rebuilding his 38 motor for him. He couldn't find the correct 38 oil pump, so he machined these nubs out of a big block of cast iron and modified a 39 40 pump to work on his motor.
Here is the finished product. He did a great job, once this is painted it will be almost impossible to tell that it isn't a 38 pump.
one more pic of the case for my dad's 38, the two studs that the brake light switch go on are the same length as the rest of the studs. this has always been a bit of a mystery to me. I have seen some early original cases with the studs farther out, and some with all of the same studs. Do any of you guys have any comment on this? thanks and have a great april fools day

chrome and misc...

10:23 AM Add Comment
I rode Andy's 47 yesterday and it is a real cream puff. The bike works exactly the way I like bikes. It tracks very straight, has lots of power and is smooth.I took this picture with my hands straight above my head and the camera pointing down. Notice that the steering dampener is loose and that I have good looking feet.

Markus rode my 36 with me. This bike looks so cool going down the road. I love knuckleheads.




What a great day.

We got a box of chrome bits from Pat yesterday. I am always impressed with how well he wraps things up. It is like Christmas.



All of the parts except for three pieces were for Jason's 65. I love working with pat, because he never over buffs things and keeps the definition of the parts features intact.




Here is one of the 62 to 65 turn signals. They turned out pretty good. The pot metal is very porous and difficult to polish.



Here it is all laid out.


And the fender tips for the 42. These are the ones that we pre fit a few weeks ago. They turned out great. I am not very good at taking pictures of chrome, they are amazing in real life.















misc pictures and contest

10:39 AM Add Comment

I finished fitting up the goo gaw stuff on Jason's 65. What a bunch of work. I am sending it off for paint and chrome now. There are so many parts to these bikes it is over whelming. I am going to weigh this bike when it is done and weigh a 48 at the same time and see what the difference is. Do any of you guys know? We should start a pool. I am guessing it will be a difference of 83 pounds. Please comment below.


I need a turn signal like this. I have three out of the four. Do any of you know where I could find one




I got this nifty front brake set up in the mail today from my friend Mike Javernick. It is a dual cam springer front brake. I am going to put it on my 36 and test it out. I will keep all of yall posted.

space ship stuff

12:04 PM Add Comment

Woo hoo, we got some fenders ready for fitting today. the front one is for John's 48 and the rear one is for Ed's 55. Next week I can get these two bikes off for paint!!!!!!!


I have been working away on fitting all of this goo gaw stuff on Jason's 65. There are so many rails, bumpers and ornate details on this thing. What a bunch of extra weight It is a real challenge. But i Like it. I should have it tore down for paint and chrome tonight sometime.




Good god all yall

misc parts

10:51 AM Add Comment
This morning UPS brought us the parts that we bought in PA last week. A lot of the parts are for Jason's 65, which I am very excited about. With this stuff we can finish pre fitting all of the chrome and sheet metal for that bike and get the plating in progress. woo hoo HEre is an offset for that we bought, One of the front legs needs to be replaced, and it needs the fender tabs welded on, but forunately I have some original ones, so I can repair it with all oem stuff. Check out the awesome license plate frame! This is going to look so cool all chromed and lit up. Two of the lenses are broken and need to be replaced, but I have some.